FEA, CFD, and Thermal Simulations

Advanced Simulations for Optimal Product Performance

At Evoconic, we provide state-of-the-art Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD), and Thermal Simulations services to validate and optimize your designs before physical production. Our advanced simulations help improve product performance, reliability, and safety by analyzing how your product interacts with real-world conditions. These simulations empower you to make informed decisions, ensuring the best possible outcome for your design.

Our Capabilities

1. Machining Services

We offer a full suite of machining services, including CNC milling, turning, and drilling, to produce precise, high-quality components from a range of materials, including metals and plastics.

Key Features:

  • Stress & Strain Analysis: Assess how materials deform under applied forces, helping identify weak points and preventing failure.
  • Buckling Analysis: Understand how structures behave under compressive stress, highlighting potential failure points.
  • Fatigue & Durability: Predict how materials perform under repeated stresses, extending product lifespan.
  • Thermal Stress: Simulate material expansion or contraction due to temperature changes, ensuring structural integrity in various environments.
  • Linear & Nonlinear Analysis: Evaluate products under simple loads (linear) or complex forces with high deformations (nonlinear).
  • Dynamic Analysis: Study the behavior of components under dynamic forces, such as vibration or impact, to ensure stability and performance.
  • Thermal Stress: Assess how temperature fluctuations impact the structural stability of materials.

2. Computational Fluid Dynamics (CFD)

CFD simulates fluid behavior—whether air, water, or gases—interacting with your product. By optimizing designs for fluid flow, heat dissipation, and drag reduction, CFD plays a critical role in improving the efficiency and performance of your product.

Key Features:

  • Flow Simulation: Study fluid movement through and around your product, whether air, water, or other gases.
  • Pressure & Velocity Mapping: Examine how pressure varies across surfaces and how velocity is distributed within a system.
  • Thermal Management: Simulate how fluids carry heat away from critical components, preventing overheating and enhancing system efficiency.
  • Drag Line Analysis: Assess the aerodynamic or hydrodynamic drag exerted on your product, optimizing designs for energy efficiency.

3. Thermal Simulations

Thermal Simulations predict how heat behaves in your product, ensuring it can withstand high or low temperatures without failing. By simulating temperature distributions and heat flows, we help you optimize thermal management and prevent overheating.

Key Features:

  • Heat Transfer Analysis: Understand how heat moves through materials by conduction, convection, or radiation, and optimize designs for effective thermal management.
  • Thermal Stress Analysis: Simulate how materials react to temperature changes, ensuring they can handle thermal expansion or contraction.
  • Cooling & Heat Dissipation: Optimize your product’s design to ensure effective cooling mechanisms, especially for high-performance systems.
  • Thermal Fatigue: Predict how components will perform under repeated thermal cycles, extending their lifespan.

 

Applications:

  • Electronics: Optimizing heat management in circuit boards and processors to prevent overheating.
  • Automotive: Ensuring that engine parts and systems remain cool under extreme operating conditions.
  • Aerospace: Protecting sensitive components from high heat generated during flight, ensuring durability and functionality.

Ready to Bring Your Product to Life?